SERPAN METAL® Roofing, Cladding & Building Envelopes
SECTOR APPLICATIONS & ENGINEERING

Building Envelope Systems Optimized by Facility Typology

Every building environment dictates distinct structural physics: fire-stop barriers for heavy manufacturing, rapid dry-in for logistics distribution, hermetic vapor seals for cold rooms, ammonia immunity for agriculture, and clamp rigidity for rooftop Solar PV. Explore our engineered envelope packages.

Certified EN 14509 / CE Global Container / Truck Freight 2.00m – 13.50m Cut-to-Length
15 INDUSTRIAL SECTOR CLUSTERS

Select the Engineered Envelope for Your Project

Comprehensive 800+ word specification guides, installation steps, engineering tables, and technical FAQs.

Heavy Manufacturing

Industrial Facilities & Factories

Factories and manufacturing facilities require an integrated building envelope capable of withstanding dynamic overhead crane loads, heavy vibrations, strict fire compartmentation standards, and aggressive internal condensation while ensuring zero production downtime.

Purlin Span: 1.50m – 3.00m
Fire Resistance: A1 / B-s1,d0 (REI 120)
Thermal Conductivity: 0.022 – 0.038 W/mK
RECOMMENDED SYSTEMS:
PIR FM-Approved Roof Panels PIR FM-Approved Wall Panels Rock Wool Fire-Rated Panels (A1 Non-Combustible)
Explore Application Guide
Rapid Logistics

Warehouses & Logistics Centers

Distribution centers and automated fulfillment hubs require vast enclosed volumes, repetitive structural modularity, rapid construction timelines, and durable building envelopes that ensure airtight temperature regulation with minimal maintenance.

Clear Height: 9.50m – 14.50m
Insulation Thickness: 50mm – 80mm PUR/PIR
Air Permeability: Class 4 (EN 12207)
RECOMMENDED SYSTEMS:
PUR Roof Sandwich Panels (Polyurethane) PUR Wall Sandwich Panels (External Fix) Concealed-Fix Architectural Façade Panels
Explore Application Guide
Cold Chain & Hygiene

Cold Storage & Food Processing Facilities

Temperature-controlled food facilities, pharmaceutical storage, and commercial cold stores demand specialized high-density insulation, zero thermal bridging, cam-lock airtight joints, and washdown-safe antibacterial surfaces conforming strictly to HACCP standards.

Operating Temps: +15°C ile -40°C
Panel Thickness: 60 / 80 / 100 / 120 / 150 / 200 mm
Joint Mechanism: Eksantrik Kam Kilit (Cam-Lock)
RECOMMENDED SYSTEMS:
Cold Room Wall Panels (Cam-Lock & Labyrinth) Cold Room Ceiling Panels & Suspension Systems Cold Room Floor Insulation Systems
Explore Application Guide
Modular Off-Site

Prefabricated & Modular Buildings

Off-site volumetric construction, living containers, and temporary site offices require millimetric dimensional accuracy, lightweight cores, structural rigidity, and export packaging that facilitates rapid factory-line assembly.

Length Precision: ±2 mm Otomatik Giyotin
Cores Available: PUR / PIR / EPS (16–20 kg/m³)
Panel Thickness: 40 / 50 / 60 mm
RECOMMENDED SYSTEMS:
EPS Economy Roof Sandwich Panels PUR Wall Sandwich Panels (External Fix) PUR Roof Sandwich Panels (Polyurethane)
Explore Application Guide
Agri & Farm Safe

Agricultural & Livestock Structures

Poultry broiler houses, dairy barns, and fertilizer warehouses produce intense ammonia vapor, extreme interior humidity, and frequent chemical washdowns that rapidly destroy standard sheet metal envelopes within a few years.

Underside Facing: CTP / FRP (Cam Elyaf Polyester)
Corrosion Resistance: Amonyak ve Asit Buharına %100 Dayanıklı
Washdown Safe: Basınçlı Sıcak Suya Dayanıklı
RECOMMENDED SYSTEMS:
Agricultural Ammonia-Resistant Roof Panels (CTP/FRP) PUR Roof Sandwich Panels (Polyurethane) PUR Wall Sandwich Panels (External Fix)
Explore Application Guide
Retrofit & Renovation

Factory & Warehouse Roof Renovation

Renovating deteriorated asbestos, leaking corrugated sheets, or uninsulated factory roofs restores structural integrity, slashes energy cooling/heating losses by up to 60%, and prepares facilities for rooftop Solar PV generation.

Energy Savings: %50 – %60 Isıtma/Soğutma
Production Downtime: Sıfır Kesinti (Over-Cladding)
Dead Load Impact: Yalnızca ~10 kg/m² İlave Yük
RECOMMENDED SYSTEMS:
PUR Roof Sandwich Panels (Polyurethane) PIR FM-Approved Roof Panels Rock Wool Fire-Rated Panels (A1 Non-Combustible)
Explore Application Guide
Architectural Façade

Commercial Buildings & Showrooms

Automotive dealerships, corporate headquarters, and commercial shopping venues require modern aesthetic appeal, clean visual lines without visible screw heads, premium color coatings, and superior energy efficiency.

Joint Mechanism: Gizli Vidalı (Concealed-Fix)
Surface Pattern: Mikrolinye / Derin Çizgili / Düz
Color Options: RAL 7016, RAL 9006, Özel RAL
RECOMMENDED SYSTEMS:
Concealed-Fix Architectural Façade Panels PUR Wall Sandwich Panels (External Fix) PIR FM-Approved Roof Panels
Explore Application Guide
Solar Rooftop Ready

Solar PV Compatible Industrial Rooftops

Commercial rooftop Solar Photovoltaic (PV) installations introduce substantial static dead loads, aerodynamic wind uplift pressures, and 25-year service life requirements that demand high-profile 5-rib roof sandwich panels.

Rib Geometry: 5 Hadveli Yüksek Taşıyıcı Form
Top Steel Gauge: Min. 0.50 mm – 0.60 mm DX51D
Solar Mounting: Delmeden Hadve Klemensi / Mini Ray
RECOMMENDED SYSTEMS:
PUR Roof Sandwich Panels (Polyurethane) PIR FM-Approved Roof Panels Rock Wool Fire-Rated Panels (A1 Non-Combustible)
Explore Application Guide
Long Span & Acoustics

Sports Arenas & Aircraft Hangars

Aviation hangars, indoor sports arenas, and grand exhibition halls feature unobstructed clear spans up to 60 meters, severe wind uplift forces, extreme indoor reverberation, and high indoor humidity that demand specialized acoustic structural envelopes.

Structural Clear Span: 25.00m – 60.00m Serbest Açıklık
Sound Absorption: Perfore Taşyünü (NRC 0.85)
Wind Suction Rating: 180 – 250 kg/m² Pik Rüzgar
RECOMMENDED SYSTEMS:
Rock Wool Fire-Rated Panels (A1 Non-Combustible) PIR FM-Approved Roof Panels Concealed-Fix Architectural Façade Panels
Explore Application Guide
C5 Anti-Corrosive

Chemical Plants & Heavy Industrial Facilities

Petrochemical refineries, fertilizer production, metal pickling plants, and coastal industrial terminals expose building envelopes to acidic vapors, sulfur dioxide, and salt spray requiring C5-I and C5-M certified anti-corrosive coatings.

Corrosion Class: ISO 12944 C5-I (Sanayi) & C5-M (Deniz)
Coating Systems: 200µ Plastisol / 25µ PVDF / CTP
Fire Resistance: A1 Hiç Yanmaz Taşyünü (100–120 kg/m³)
RECOMMENDED SYSTEMS:
Agricultural Ammonia-Resistant Roof Panels (CTP/FRP) Rock Wool Fire-Rated Panels (A1 Non-Combustible) PIR FM-Approved Roof Panels
Explore Application Guide
Mission-Critical Envelopes

Data Centers & High-Tech Facilities

Hyperscale data centers, telecommunication hubs, and mission-critical server facilities require ultra-tight thermal envelopes (Class 4 air permeability), exceptional thermal resistance (U ≤ 0.20 W/m²K) to optimize cooling PUE, FM Global fire integrity, and heavy roof load support for rooftop chiller plants.

Air Permeability: Class 4 (EN 12207) / <1.5 m³/(h·m²)
Thermal Transmittance: U ≤ 0.18 – 0.22 W/m²K (PUE < 1.2)
Fire Integrity: B-s1,d0 PIR / A1 Taşyünü (REI 120)
RECOMMENDED SYSTEMS:
Concealed-Fix Architectural Façade Panels PIR FM-Approved Roof Panels Rock Wool Fire-Rated Panels (A1 Non-Combustible)
Explore Application Guide
Cleanroom & GMP Grade

Hospitals, Cleanrooms & Pharmaceutical Plants

Pharmaceutical manufacturing, biotechnology laboratories, and hospital critical suites require continuous micro-particle control (ISO 14644 Class 4–8), smooth flush-mounted wall and walk-on ceiling envelopes, resistance to aggressive VHP sterilization, and complete differential pressure airtightness.

Cleanroom Standard: ISO 14644 Class 4 – 8 / GMP Grade A-D
Hygienic Coating: 120µ PVC Film / Antibakteriyel PVDF
Joint Profile: Hemzemin (Flush) / Hijyenik Silikon Derz
RECOMMENDED SYSTEMS:
Cold Room Wall Panels (Cam-Lock & Labyrinth) Cold Room Ceiling Panels & Suspension Systems Concealed-Fix Architectural Façade Panels
Explore Application Guide
A1 Fire & Blast Barrier

Power Plants & Substation Facilities

Electrical substations, thermal power plants, gas turbine halls, and transformer bunkers mandate extreme passive fire resistance (Euroclass A1, REI 120–180), blast pressure venting capabilities, heavy acoustic noise containment (Rw ≥ 34 dB), and electromagnetic grounding durability.

Fire Rating: Euroclass A1 Hiç Yanmaz / REI 120–180
Core Density: 100 – 120 kg/m³ Yüksek Yoğunluklu Taşyünü
Sound Attenuation: Rw ≥ 34 – 38 dB (Türbin & Trafo Uğultusu)
RECOMMENDED SYSTEMS:
Rock Wool Fire-Rated Panels (A1 Non-Combustible) Concealed-Fix Architectural Façade Panels Galvanized C & Z Purlins (Secondary Steel)
Explore Application Guide
Marine C5-M Extreme

Shipyards, Marine & Port Terminals

Naval shipyards, dry docks, container freight stations, and marine cargo terminals face extreme coastal exposure: continuous saltwater spray (ISO 12944 C5-M), colossal wind suction pressures up to 300 kg/m² across 25-meter portal eaves, and industrial blasting grit.

Atmospheric Corrosivity: ISO 12944 C5-M (Çok Yüksek Denizel)
Protective Coating: 200µ Plastisol / 35µ PVDF / CTP
Wind Suction Resistance: 220 – 320 kg/m² Fırtına Yükü
RECOMMENDED SYSTEMS:
PIR FM-Approved Roof Panels Rock Wool Fire-Rated Panels (A1 Non-Combustible) 27/200 Trapezoidal Sheet (1000 mm Width)
Explore Application Guide
Extreme Remote Camps

Mining, Exploration & Heavy Industrial Camps

Remote mining camps, mineral processing facilities, and exploration bases operate in the world’s most hostile climates (-40°C arctic tundras to +50°C desert environments) with heavy abrasive mineral dust, requiring rapid bolt-together assembly and maximum flat-pack shipping density.

Temperature Spectrum: -40°C ile +50°C Ekstrem Dayanım
Insulation Core: 40–42 kg/m³ Kapalı Hücreli PIR / PUR
Abrasion Resistance: 50µ Ağır Hizmet Poliüretan HDX
RECOMMENDED SYSTEMS:
PIR FM-Approved Roof Panels PUR Wall Sandwich Panels (External Fix) EPS Economy Roof Sandwich Panels
Explore Application Guide
ENGINEERING SELECTION MATRIX

Building Envelope Comparison by Sector

Recommended insulation cores, reaction to fire ratings, thickness ranges, and protective facings tailored per structural typology.

Sector Application Core Technology Fire Rating Thickness Facing Steel Key Engineering Mandate
PIR / Rockwool B-s1,d0 / A1 50 – 80 mm 0.50 / 0.40 Polyester Crane dynamics, fire compartmentation
PUR PIR B-s1,d0 / B-s2,d0 50 – 60 mm 0.50 / 0.40 Polyester High-capacity gutters, rapid dry-in
High-Density PIR B-s1,d0 80 – 200 mm 120µ Food-Safe PVC Cam-lock joints, zero thermal bridge
EPS / PUR E / B-s2,d0 40 – 50 mm 0.40 / 0.40 Light Steel ±2 mm tolerance, flat-pack freight
PUR with CTP Liner B-s2,d0 40 – 50 mm 1.00mm FRP Undersheet Complete ammonia vapor immunity
PIR / Rockwool B-s1,d0 / A1 50 – 80 mm 0.50 / 0.40 mm Zero downtime over-cladding
PIR / PUR B-s1,d0 50 – 80 mm 0.60 / 0.50 Micro-Rib PVDF Concealed-fix, zero visible screws
5-Rib PIR / Rockwool B-s1,d0 / A1 50 – 80 mm Min. 0.50mm Outer Skin Non-penetrating mini-rail clamping
Acoustic Rockwool A1 Non-Combustible 80 – 120 mm Perforated Interior Liner NRC 0.85 sound absorption, 60m spans
Rockwool / CTP A1 Non-Combustible 60 – 100 mm 200µ Plastisol / CTP ISO 12944 C5-I acid & C5-M marine
PIR / Rockwool B-s1,d0 / A1 100 – 120 mm 0.60 / 0.50 Concealed-Fix Class 4 airtightness, PUE < 1.2 target
High-Density PIR B-s1,d0 60 – 80 mm 120µ Food-Safe PVC ISO 14644 flush joints, VHP safe
A1 Heavy Rockwool A1 (REI 120–180) 100 – 120 mm 0.60 / 0.50 Fire Skin 1000°C fire barrier, blast venting
PIR / Rockwool B-s1,d0 / A1 60 – 100 mm 200µ Plastisol / PVDF C5-M marine salt, 300 kg/m² uplift
PIR / PUR Core B-s1,d0 / B-s2,d0 50 – 100 mm 50µ HDX Abrasion Coat -40°C / +50°C extreme climate, flat-pack
LIVE CALCULATION ENGINE

Roof & Wall Sandwich Panel Quantity & Logistics Calculator

Define your building dimensions and scope (Roof, Wall or Complete Envelope) to estimate net surface area, tonnage, logistics and budget.

Estimated Material & Logistics Output
Live Calculated by Dimensions
Roof Area: 1.003 m²
Wall Area: 854 m²
Total Envelope: 1.857 m²
TOTAL COVERAGE
1.857 m² Roof + Wall
TOTAL WEIGHT
16.7 Ton ~16.713 kg
TRUCKS NEEDED
2 Tır 1 Roof + 1 Wall Truck
40FT CONTAINERS
3 Konteyner 40' High Cube Export
Estimated Material Budget (Excl. VAT)
$34.355 (Excl. VAT) *All prices exclude VAT (~$18.50/sqm excl. VAT). Ex-works indicative cost. Contact us for official quote.
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Frequently Asked Questions

Common technical inquiries regarding sandwich panels, profiles, pricing, and export supply.

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