Insulated Ceiling Panels for Controlled Atmosphere Storage
Suspended ceiling panels equipped with aluminum T-profiles and thermal-break tie rods to support ceiling loads while preventing condensation and frost formation.
Cold Room Ceiling Panels & Suspension Systems: Cold Room Ceiling Panels & Suspension Systems is a certified building envelope system manufactured according to TS EN 14509 and CE standards, featuring a PUR / PIR (40 kg/m³) core, Euroclass B-s2, d0 / B-s1, d0 fire performance rating, and 1000 mm modular cover width. Custom produced from 2.00m to 13.50m with zero jobsite waste and full export logistics.
01 Product Overview & Primary Use
Suspended ceiling panels equipped with aluminum T-profiles and thermal-break tie rods to support ceiling loads while preventing condensation and frost formation.
Engineered for wide unsupported ceiling expanses, Cold Room Ceiling Panels & Suspension Systems features superior flexural rigidity, integrated eccentric cam-locks, and thermal-break T-bar suspension systems anchored to roof trusses. Safely accommodates evaporator cooling units and service catwalks while delivering hermetic airtight thermal envelope insulation.
02 Ceiling Panel Section, T-Bar & Suspension Geometry
Cold room ceiling panels are fabricated in modular widths of 1000 mm and 1150 mm, in thicknesses from 80mm to 200mm. Ceiling panels are suspended from roof steelwork using thermal-break aluminum T-bars and polyamide hanger clips. Precision cam-lock or labyrinth joints guarantee hermetic airtight continuity over custom lengths up to 13.50m.
- ▪ Modular Width: 1000 mm
- ▪ Suspension Detailing: Thermal-Break T-Bars + M10/M12 Threaded Rods
- ▪ Joint Mechanism: Kam Kilitli Tavan Askı Birleşimi
03 Ceiling Insulation Core & Suspension Strength
Cold room ceiling panels feature superior flexural stiffness for wide unsupported spans and integrate with thermal-break T-bar and polyamide hanger profiles connected to the roof structure. Internal cam-locks lock panels tightly, safely supporting evaporators, refrigeration pipes, and service walkways.
04 Ceiling Panel Skin Quality & Hygiene Specs
Ceiling panels utilize 0.50mm DX51D+Z galvanized steel finished with 25µm hygienic polyester or 120µm Food-Safe PVC film in light-reflective RAL 9002 or RAL 9010 white. Suspension lines utilize anodized aluminum T-bars and polyamide brackets to prevent cold bridge condensation.
05 Ceiling Thickness, Max Span, Load Capacity & m² Price Table
Ceiling panel thicknesses, operating temperature regimes, U-values, permissible unsupported hanger spans, and reference m² unit rates.
| Panel Thickness | Temperature Regime | U-Value (W/m²K) | Max Unsupported Ceiling Span | Ceiling Load Capacity | Unit Price (TRY/m²) | Unit Price (USD/m²) |
|---|---|---|---|---|---|---|
| 80 mm | Positive Cold Storage (+2°C to +8°C) | 0.27 W/m²K | 4.20 m (Askısız) / 8.00 m (T-Profil) | 150 kg/m² (Maintenance & Units) | 1.060 – 1.210 TL | $22.00 – $25.00 |
| 100 mm | Frozen Cold Storage (-15°C to -18°C) | 0.22 W/m²K | 5.00 m (Askısız) / 9.50 m (T-Profil) | 180 kg/m² (Maintenance & Units) | 1.230 – 1.380 TL | $25.50 – $28.50 |
| 120 mm | Deep Freeze Chamber (-18°C to -25°C) | 0.18 W/m²K | 5.80 m (Askısız) / 11.00 m (T-Profil) | 200 kg/m² (Heavy Evaporators) | 1.450 – 1.640 TL | $30.00 – $34.00 |
| 150 mm | Blast Freeving Tunnel (-25°C to -35°C) | 0.15 W/m²K | 6.80 m (Askısız) / 12.50 m (T-Profil) | 220 kg/m² (Heavy Evaporators) | 1.760 – 1.980 TL | $36.50 – $41.00 |
| 200 mm | Ultra Blast Freezing (-35°C to -45°C) | 0.11 W/m²K | 8.00 m (Askısız) / 13.50 m (T-Profil) | 250 kg/m² (Industrial Grade) | 2.200 – 2.490 TL | $45.50 – $51.50 |
06 Standard Hygienic Colors & Stainless Steel Finishes
Cold room panels and doors are supplied with Food Safe antibacterial RAL 9002 coated steel and AISI 304 stainless steel facings as standard according to HACCP hygiene regulations.
07 Food Hygiene, Safety & Thermal Insulation
Food Safe 120µm PVC laminate or stainless steel facings comply with HACCP food hygiene norms. Resistant to aggressive washdowns, certified EN 13501-1 Class B-s2,d0 fire behavior without flaming droplets.
40–42 kg/m³ rigid PUR/PIR core with integrated steel eccentric cam-locks guarantees airtight joints with zero thermal bridging, cutting refrigeration energy bills by up to 40%.
08 Assembly & Joint Detailing
1. Roof Truss Tie Rods: Ceiling panel dead loads and evaporator units are suspended from roof steelwork using M10/M12 threaded rods.
2. Thermal-Break T-Bars: Extruded aluminum T-bars and polyamide clips hook into the panel joints to carry wide spans without thermal bridges.
3. Cam-Lock Clamping: Panels are locked tightly together using 8mm hex keys, aligning ceiling deflection precisely via laser levels.
4. Wall-to-Ceiling Coving: Perimeter junctions are finished with HACCP sanitary coving profiles and food-grade sealants.
09 Applications & Market Sectors
10 Logistics: Truckload & Container Stuffing
Panels are bundled with protective stretch film on wooden dunnage. A standard 13.60m trailer carries approx. 650 m² of 80mm, 520 m² of 100mm, 430 m² of 120mm, 340 m² of 150mm, or 250 m² of 200mm panels.
Shipped in 40ft High Cube containers using ISPM-15 certified heat-treated dunnage and export lashing, accommodating approx. 500 m² of 80mm, 400 m² of 100mm, 320 m² of 120mm, or 250 m² of 150mm panels.
11 Pricing by Cold Room Panel Thickness & Quotation
Factory-direct net base unit rates per m² for cold room ceiling panels (80mm to 200mm) with 40–42 kg/m³ PUR/PIR core and Food Safe facings. Request discounted project quotes including T-bar suspension profiles and threaded rod hardware.
12 Compatible Cold Storage Accessories & Finishing Profiles
Cold Room Dimensions, Panel Quantity & Logistics Calculator
Define your cold store internal dimensions and operating temperature to instantly calculate wall, ceiling, floor panel takeoffs, sanitary coving, logistics, and estimated factory cost.
PIR, PUR, Rockwool and EPS Core Technical Comparison
| Technical Property | PIR (Poliizosiyanürat) | PUR (Poliüretan) | Taşyünü (Mineral Yün) | EPS (Polistiren) |
|---|---|---|---|---|
| Thermal Conductivity (λ) | 0.022 W/m·K (En Yüksek) | 0.022 W/m·K (Yüksek) | 0.035 – 0.038 W/m·K | 0.035 – 0.038 W/m·K |
| Reaction to Fire Class | B-s1, d0 (FM Global) | B-s2, d0 | A1 (Hiç Yanmaz / REI 120) | E / B1 |
| Core Density | 40 – 42 kg/m³ | 38 – 40 kg/m³ | 100 – 120 kg/m³ (Ağır) | 16 – 20 kg/m³ (Hafif) |
| Moisture & Water Resistance | ≥ %95 Kapalı Gözenek | ≥ %90 Kapalı Gözenek | Hidrofobik mineral lif | Hücresel yapı |
| Recommended Use | FM-approved plants, data centers, logistics | Standard industrial roofing & cladding | Firewall partitions, chemical facilities | Agri-buildings, poultry farms, camps |
Related Engineering, Installation & Specification Guides
PUR, PIR, Rockwool and EPS Core Comparison
Thermal conductivity, fire ratings and lifecycle cost comparison.
How to Select Panel Thickness According to TS 825
Optimal panel thickness based on regional climatic zones and U-values.
Sandwich Panels vs. Double-Skin Trapezoidal Sheet
Installation speed, thermal bridging risks and building lifecycle costs.
Related & Complementary Products
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Frequently Asked Questions
Technical inquiries regarding suspended ceiling panel spans, T-bar suspension systems, evaporator load capacities and roof truss anchoring.
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