Modular EPS Wall Panels for Site Containers & Fast-Track Prefab Shelters
Purpose-built for the container manufacturing and modular construction sectors, offering swift manual handling without crane dependency and excellent thermal-to-cost ratio.
Modular Container & Prefab EPS Wall Panels: Modular Container & Prefab EPS Wall Panels is a certified building envelope system manufactured according to TS EN 14509 and CE standards, featuring a EPS (Genleştirilmiş Polistiren - 18-20 kg/m³) core, Euroclass E Sınıfı (Alev Yürütmez Katkılı B1) fire performance rating, and 1000 mm / 1200 mm Opsiyonel modular cover width. Custom produced from 2.00m to 13.50m with zero jobsite waste and full export logistics.
01 Product Overview & Primary Use
Purpose-built for the container manufacturing and modular construction sectors, offering swift manual handling without crane dependency and excellent thermal-to-cost ratio.
Manufactured under strict EN 14509 standards, Modular Container & Prefab EPS Wall Panels provides exceptional thermal performance, structural span rigidity and airtight joint geometry for industrial, commercial and storage buildings worldwide.
02 Section Geometry & Dimensions
Effective cover width is 1000 mm / 1200 mm Opsiyonel for precise architectural grid alignment. Continuous automated roll-forming allows custom length cutting from 2.00m up to 14.00m.
- ▪ Useful Width / Girth: 1000 mm / 1200 mm Opsiyonel
- ▪ Maximum Length: 12.00 m
- ▪ Joint Mechanism: Geçmeli Kılavuz U-Profil ve Lamba-Zıvana
03 Insulation Core Technologies
High closed-cell structure (>95%) prevents water absorption, decay, and thermal degradation over decades of service in severe weather conditions.
04 Steel Skin & Metal Coatings
Manufactured from high-grade structural galvanized steel (DX51D/S280GD) with Z100 to Z275 g/m² zinc protection, 5µm epoxy primer and 20-25µm oven-baked topcoat finishes.
05 Thickness, Load Capacity & Price Table
Reference unit prices, thermal transmittance (U-value), panel weights and permissible maximum wall girt spans for each thickness.
| Thickness | Unit Price | U-Value | Panel Weight | Max Wall Girt Span |
|---|---|---|---|---|
| 40 mm |
$13.20 / m²
EXW Turkey
|
0.78 W/m²K | 8.6 kg/m² | 2.80 m |
| 50 mm |
$14.70 / m²
EXW Turkey
|
0.64 W/m²K | 8.8 kg/m² | 3.20 m |
| 60 mm |
$16.30 / m²
EXW Turkey
|
0.54 W/m²K | 8.9 kg/m² | 3.60 m |
| 80 mm |
$18.80 / m²
EXW Turkey
|
0.41 W/m²K | 9.3 kg/m² | 4.20 m |
06 RAL Color Options & Aesthetics
In addition to standard stock colors, custom batch coil coating is available across the international RAL classic spectrum.
07 Fire Safety & Thermal Performance
Tested in accordance with EN 13501-1 classification, suppressing smoke production and flaming droplets.
Low thermal transmittance coefficients minimize operational HVAC power consumption across hot and cold seasons.
08 Assembly & Joint Detailing
Panels are fixed directly into steel purlins using color-matched self-drilling fasteners with integrated vulcanized EPDM sealing washers. Factory-applied joint seals eliminate air leakage.
09 Applications & Market Sectors
10 Logistics: Truckload & 40ft Container Stuffing
Accommodates approx. 1,100 m² of 50mm panels or 1,350 m² of 40mm panels per single truckload.
Fits approx. 850 m² of 50mm panels with heavy-duty export packaging and strapping per 40ft HC.
11 Pricing by Thickness & Project Quotation
The table below lists factory-direct net base unit rates for standard steel gauges (0.40 – 0.50 mm / 0.50mm top, 0.40mm bottom) and polyester coating. For heavy gauges (0.60mm), specialized PVDF/Plastisol coatings, or orders exceeding 500 m², request an official discounted project quotation.
12 Compatible Flashings & Trims
Roof & Wall Sandwich Panel Quantity & Logistics Calculator
Define your building dimensions and scope (Roof, Wall or Complete Envelope) to estimate net surface area, tonnage, logistics and budget.
PIR, PUR, Rockwool and EPS Core Technical Comparison
| Technical Property | PIR (Poliizosiyanürat) | PUR (Poliüretan) | Taşyünü (Mineral Yün) | EPS (Polistiren) |
|---|---|---|---|---|
| Thermal Conductivity (λ) | 0.022 W/m·K (En Yüksek) | 0.022 W/m·K (Yüksek) | 0.035 – 0.038 W/m·K | 0.035 – 0.038 W/m·K |
| Reaction to Fire Class | B-s1, d0 (FM Global) | B-s2, d0 | A1 (Hiç Yanmaz / REI 120) | E / B1 |
| Core Density | 40 – 42 kg/m³ | 38 – 40 kg/m³ | 100 – 120 kg/m³ (Ağır) | 16 – 20 kg/m³ (Hafif) |
| Moisture & Water Resistance | ≥ %95 Kapalı Gözenek | ≥ %90 Kapalı Gözenek | Hidrofobik mineral lif | Hücresel yapı |
| Recommended Use | FM-approved plants, data centers, logistics | Standard industrial roofing & cladding | Firewall partitions, chemical facilities | Agri-buildings, poultry farms, camps |
Related Engineering, Installation & Specification Guides
PUR, PIR, Rockwool and EPS Core Comparison
Thermal conductivity, fire ratings and lifecycle cost comparison.
How to Select Panel Thickness According to TS 825
Optimal panel thickness based on regional climatic zones and U-values.
Sandwich Panels vs. Double-Skin Trapezoidal Sheet
Installation speed, thermal bridging risks and building lifecycle costs.
Related & Complementary Products
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Frequently Asked Questions
Common technical inquiries regarding sandwich panels, profiles, pricing, and export supply.
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